Pit Boss Pro Series 850: A Comprehensive Guide

Welcome to the ultimate resource for mastering your Pit Boss Pro Series 850! This guide delivers essential knowledge for optimal performance and delicious results.

The Pit Boss Pro Series 850 represents a significant step into the world of wood-fired cooking, offering a blend of convenience, versatility, and robust performance. This pellet grill is designed for both novice cooks and seasoned BBQ enthusiasts, providing a consistent and flavorful cooking experience.

Boasting a generous 850 square inches of cooking space, the Pro Series 850 allows you to tackle large cooks with ease – think brisket, ribs, or a whole hog! Its digital control panel ensures precise temperature management, while the versatile cooking modes cater to a wide range of culinary creations, from slow-smoked delicacies to perfectly seared steaks.

This guide will walk you through every aspect of owning and operating your Pit Boss Pro Series 850, ensuring you unlock its full potential and consistently produce mouthwatering results. Prepare to elevate your outdoor cooking game!

Unboxing and Initial Setup

Congratulations on your new Pit Boss Pro Series 850! Let’s get it set up for some amazing cooks. Carefully unpack all components, checking against the package contents checklist (detailed in the next section) to ensure everything is present. Choose a level, stable surface, away from flammable materials, for placement.

Assembly requires basic tools – typically a Phillips head screwdriver and an adjustable wrench. Follow the step-by-step instructions meticulously; proper assembly is crucial for safe and efficient operation. Pay close attention to securing all bolts and ensuring all parts are correctly aligned.

Before your first cook, it’s vital to perform the initial burn-in procedure (covered later). This process seasons the internal components and prepares the grill for optimal performance. Take your time, and enjoy the process of bringing your Pro Series 850 to life!

Package Contents Checklist

Verify all components are included before assembly. Your Pit Boss Pro Series 850 package should contain: 1 x Grill Body, 1 x Hopper, 1 x Heat Deflector, 1 x Grease Tray, 1 x Stainless Steel Burn Pot, 1 x Digital Controller, 1 x Side Shelf (x2), 1 x Rear Shelf, 1 x Leg Assembly (x4), 1 x Wheel Kit (x4), 1 x Meat Probe, 1 x Pellet Scoop, 1 x Instruction Manual.

Hardware Pack: Assorted bolts, nuts, and washers (refer to the assembly diagram for specific quantities and sizes). Ensure you have all necessary hardware before proceeding. If any parts are missing or damaged, immediately contact Pit Boss customer support for replacements. Do not attempt to assemble with missing components.

Carefully inspect each item for shipping damage. Retain all packaging materials until assembly is complete and you are satisfied with the condition of your new grill.

Assembly Instructions – Step-by-Step

Begin by attaching the leg assemblies to the grill body using the provided bolts and washers. Ensure legs are securely fastened. Next, install the wheel kit onto the leg assemblies for mobility. Attach the side shelves to the grill body sides, aligning the pre-drilled holes and tightening with appropriate hardware.

Proceed to install the rear shelf, providing additional workspace. Carefully place the hopper onto the designated mounting points, securing it with bolts. Insert the heat deflector and grease tray into their respective positions. Finally, install the stainless steel burn pot.

Refer to the detailed diagram included in your manual for visual guidance. Double-check all connections for tightness and stability before proceeding to the next step.

Understanding the Control Panel

The Pit Boss Pro Series 850’s control panel is your command center for precise temperature management and cooking modes. The digital display clearly shows the current grill temperature and set point. Utilize the “Power” button to initiate and terminate grill operation. The “Temp” buttons allow you to adjust the desired cooking temperature in 5-degree increments.

Explore the “Mode” button to cycle through Smoke, Grill, Bake, and Sear settings, each optimized for different cooking styles. The “Meat Probe” port accepts a temperature probe for monitoring internal food temperatures. The “Auger” button manually feeds pellets for priming or troubleshooting.

Familiarize yourself with the indicator lights, signaling power status, temperature readiness, and auger operation. A thorough understanding of these controls unlocks the full potential of your smoker.

Digital Controller Overview

The digital controller on your Pit Boss Pro Series 850 features a user-friendly interface designed for intuitive operation. The large LCD screen prominently displays the current “Pit” temperature – the internal grill temperature – and the “Meat” temperature when a probe is connected. Navigation is primarily achieved through four control buttons: Power, Temp Up, Temp Down, and Mode.

The Power button initiates the startup sequence and shuts down the unit. “Temp Up” and “Temp Down” adjust the target cooking temperature. The “Mode” button cycles through the pre-programmed cooking modes: Smoke, Grill, Bake, and Sear. A dedicated Meat Probe input allows for precise monitoring of your food’s internal temperature.

Pay attention to the indicator lights; they provide crucial feedback on the grill’s status, including power, readiness, and auger activity. Understanding these elements ensures optimal control.

Temperature Settings and Adjustments

Adjusting the temperature on your Pit Boss Pro Series 850 is straightforward. Use the “Temp Up” and “Temp Down” buttons on the digital controller to set your desired cooking temperature. The controller displays temperature in Fahrenheit. The Pro Series 850 boasts a wide temperature range, typically from 180°F to 500°F (82°C to 260°C), allowing for versatility in cooking applications.

Remember that reaching the set temperature takes time, especially during initial startup. Temperature fluctuations are normal, particularly during the first few cooks. Allow the grill to stabilize before placing food inside. For precise temperature control, consider utilizing the meat probe to monitor internal food temperatures, rather than solely relying on the “Pit” temperature.

Fine-tuning can be achieved by slightly adjusting airflow, discussed later in this guide.

Fuel Selection and Loading

The Pit Boss Pro Series 850 operates exclusively on wood pellets. Choosing the right pellet significantly impacts flavor. Hardwood pellets – hickory, mesquite, oak, maple, and blends – are recommended for optimal results. Avoid pellets containing fillers or excessive bark, as these can create ash buildup and affect performance.

To load pellets, remove the hopper lid located on the back of the grill. Slowly pour pellets into the hopper, avoiding overfilling. The hopper has a generous capacity, minimizing frequent refills. Do not use charcoal briquettes or lump charcoal, as they will damage the auger system. Always store pellets in a dry location to prevent clumping and ensure consistent feeding.

Ensure the hopper lid is securely closed before operation.

Recommended Pellet Types

For your Pit Boss Pro Series 850, selecting premium wood pellets is crucial for achieving exceptional flavor profiles and consistent performance. 100% hardwood pellets are highly recommended. Popular choices include hickory, providing a classic, robust smoky flavor; mesquite, known for its bold and intense taste; and oak, offering a milder, balanced smoke.

Maple pellets impart a subtle sweetness, ideal for poultry and pork. Blends, combining different wood types, offer complex flavor combinations. Pit Boss offers its own line of competition-grade pellets specifically designed for optimal performance in their grills. Avoid pellets containing softwood, fillers, or artificial additives.

Always check the pellet packaging for 100% hardwood certification to ensure quality and prevent issues with ash buildup or inconsistent burning.

Pellet Hopper Capacity and Refilling

The Pit Boss Pro Series 850 boasts a generous pellet hopper capacity of 41 pounds, allowing for extended cooking sessions without frequent refills. To refill, ensure the grill is completely cooled and powered off. Locate the hopper lid on the back of the unit and carefully lift it open.

Pour pellets slowly and steadily into the hopper, avoiding overfilling. Do not compact the pellets; allow them to flow naturally. Securely close the hopper lid. It’s best practice to store your pellets in a dry, airtight container to prevent moisture absorption, which can lead to feeding issues.

Regularly inspect the hopper for any debris or buildup. A clean hopper ensures smooth pellet delivery and consistent cooking temperatures.

Initial Burn-In Procedure

Before your first cook, performing a burn-in procedure is crucial for the Pit Boss Pro Series 850. This process seasons the internal components and eliminates any manufacturing residues. Begin by filling the pellet hopper with your chosen wood pellets. Power on the grill and set the temperature to 350°F (177°C).

Allow the grill to run at this temperature for approximately one hour. This will ensure a thorough burn and proper seasoning. You may notice some smoke during this process – this is normal. Ensure adequate ventilation. After the hour, allow the grill to cool completely before your first cook.

This initial burn-in helps optimize performance and contributes to the longevity of your Pit Boss smoker.

Cooking Modes Explained

The Pit Boss Pro Series 850 offers versatile cooking modes to suit various recipes. Smoke Mode maintains low temperatures (150-250°F) for slow cooking meats like brisket and ribs, imparting a rich smoky flavor. Grill Mode heats up to 500°F (260°C), ideal for searing steaks, grilling burgers, and cooking poultry.

Bake Mode allows you to reach baking temperatures (up to 450°F/232°C) for pizzas, pies, and other baked goods. Finally, Sear Mode delivers intense high heat (600°F/315°C) for achieving a perfect crust on steaks and other meats. Experiment with each mode to discover your culinary preferences!

Understanding these modes unlocks the full potential of your smoker.

Smoke Mode – Low and Slow

Smoke Mode on the Pit Boss Pro Series 850 is designed for “low and slow” cooking, perfect for tough cuts of meat like brisket, pork shoulder, and ribs. Set the temperature between 150°F (65°C) and 250°F (121°C) for optimal results. This mode utilizes minimal heat, allowing the smoker to infuse food with a deep, smoky flavor over an extended period.

Expect cooking times to range from several hours to over a day, depending on the size and type of meat. Maintaining a consistent temperature is crucial; monitor the internal temperature of the meat using a reliable thermometer. Adding wood chips during the cook enhances the smoky profile. Patience is key – the reward is incredibly tender, flavorful meat!

Grill Mode – Versatile Cooking

Grill Mode on your Pit Boss Pro Series 850 unlocks a world of grilling possibilities, operating between 250°F (121°C) and 450°F (232°C). This mode is ideal for searing steaks, grilling burgers, cooking chicken, and even roasting vegetables. It provides a more direct heat source compared to Smoke Mode, allowing for quicker cooking times and beautiful grill marks.

Preheating is essential for optimal grilling performance. Ensure the grill reaches the desired temperature before adding food. Adjust the temperature based on the thickness and type of food being cooked. For thicker cuts, start at a lower temperature and increase as needed. Grill Mode offers a versatile cooking experience, bridging the gap between smoking and traditional grilling.

Bake Mode – Achieving Baking Temperatures

Bake Mode on the Pit Boss Pro Series 850 expands your cooking repertoire beyond smoking and grilling, reaching temperatures from 250°F (121°C) up to 500°F (260°C). This allows you to bake pizzas, cookies, cakes, and even casseroles directly on the grill! Utilizing consistent heat, Bake Mode provides a convenient alternative to a conventional oven, especially for outdoor gatherings.

Preheating is crucial; allow ample time for the grill to reach the set baking temperature. Consider using a baking stone or cast iron skillet for even heat distribution and improved results. Monitor internal food temperatures to ensure thorough cooking. Bake Mode offers a unique and flavorful way to enjoy baked goods with a subtle smoky undertone, perfect for adventurous cooks!

Sear Mode – High-Heat Searing

Sear Mode on your Pit Boss Pro Series 850 unlocks the Maillard reaction, delivering restaurant-quality crusts on steaks, chops, and burgers. This mode rapidly elevates the grill temperature to approximately 500°F (260°C) – 600°F (315°C), creating intense heat for a quick, flavorful sear. Achieving a perfect sear locks in juices, enhancing both texture and taste.

Ensure your grill is preheated to Sear Mode before adding food. Pat your meat dry to promote optimal browning. Use a high-smoke-point oil, like avocado or canola oil, to prevent burning. Sear for 2-3 minutes per side, then reduce the temperature for continued cooking. Remember, Sear Mode is designed for brief, high-heat cooking – monitor closely to avoid flare-ups!

Maintaining Consistent Temperatures

Achieving consistent temperatures is crucial for successful smoking, grilling, and baking with your Pit Boss Pro Series 850. External factors like ambient temperature, wind, and pellet quality can influence grill performance. Expect slight temperature fluctuations – a range of +/- 25°F (14°C) is generally acceptable.

Regularly monitor the grill’s internal temperature using the digital controller. Adjust the PID settings if needed, consulting the controller’s manual for detailed instructions. Understanding how airflow impacts temperature is key; restricting airflow increases heat, while opening vents lowers it. Consistent pellet quality also contributes to stable temperatures. Don’t overload the hopper, and store pellets in a dry location.

Understanding Temperature Fluctuations

Temperature fluctuations are a normal part of wood pellet grill operation, even with the Pit Boss Pro Series 850. These variations stem from several factors, including ambient air temperature, wind exposure, and the natural ebb and flow of the pellet feed system. Expect a degree of variance – typically between 15-25°F (8-14°C) – during steady-state cooking.

The grill’s PID controller actively works to minimize these swings, but it cannot eliminate them entirely. Larger fluctuations often occur during startup or when significant adjustments are made. Consistent pellet quality and a full hopper also help stabilize temperatures. Don’t be alarmed by minor shifts; focus on maintaining a consistent cooking environment overall.

Adjusting Airflow for Temperature Control

Precise temperature control on your Pit Boss Pro Series 850 relies heavily on managing airflow. The digital controller regulates the fan speed, directly impacting combustion and heat output. Increasing fan speed introduces more oxygen, boosting temperatures, while decreasing it lowers them.

Experimentation is key to understanding how your grill responds. Small adjustments to the fan speed often yield the best results. Observe the temperature gauge after each change and allow sufficient time for stabilization. Avoid drastic adjustments, as these can cause temperature spikes or dips. Remember that wind conditions can also affect airflow, requiring minor compensations. Mastering airflow control unlocks consistent, flavorful cooking.

Cleaning and Maintenance

Regular cleaning is crucial for maintaining peak performance and extending the life of your Pit Boss Pro Series 850. Consistent upkeep prevents grease buildup, ensures accurate temperature readings, and delivers consistently delicious results. Neglecting maintenance can lead to malfunctions and compromised cooking quality.

Prioritize daily cleaning by removing ash from the firepot and scraping down the grill grates. Periodically, inspect and clean the grease tray to prevent flare-ups. Every 5-10 uses, perform a deep cleaning, involving a thorough scrubbing of all internal components. Always disconnect the power supply before undertaking any maintenance procedures. A clean grill is a happy grill!

Daily Cleaning Procedures

Post-cook cleaning is simple yet vital. After each use, allow the Pit Boss Pro Series 850 to cool completely before beginning. Carefully remove the ash from the firepot using a shop vacuum or scraper – avoid using water! Scrape the grill grates with a grill brush to remove any remaining food residue. Empty the grease tray; accumulated grease is a fire hazard.

Wipe down exterior surfaces with a damp cloth to maintain a clean appearance. Inspect the pellet hopper for any stray pellets. A quick daily routine prevents significant buildup and ensures your smoker is ready for the next cook. Remember, a little effort each time saves a lot of work later!

Deep Cleaning – Every 5-10 Uses

For a thorough clean, after 5-10 cooks, disassemble key components. Remove the grill grates, heat shields, and burn pot for detailed cleaning. Wash these parts with warm, soapy water, ensuring all grease and carbon buildup are removed. Inspect the auger and clean out any accumulated dust or debris – a small vacuum attachment is helpful.

Check the fan blade for obstructions and clean as needed. Wipe down the interior of the smoker with a damp cloth. Reassemble everything carefully, ensuring all parts are securely in place. This deep cleaning maintains optimal performance and extends the life of your Pit Boss Pro Series 850.

Troubleshooting Common Issues

Encountering problems? This section addresses frequent concerns. Pellet feed issues often stem from clogs; ensure fresh, dry pellets and clear the auger; Temperature control problems may require a recalibration of the digital controller or adjustments to airflow – check vent settings. Ignition failures can be caused by a depleted igniter or insufficient pellet flow; verify power supply and pellet quality.

If smoke production is weak, confirm the burn pot is clean and pellets are igniting properly. For error codes, consult the full manual for specific solutions. Regularly maintaining your Pit Boss Pro Series 850 minimizes these issues, but this guide provides quick fixes when needed.

Pellet Feed Issues

Experiencing inconsistent pellet delivery? This is a common concern. First, verify pellet quality – old or damp pellets cause significant problems. Check the hopper for bridging, where pellets form a solid mass, preventing flow. Gently agitate the hopper to dislodge any bridged pellets. Inspect the auger for obstructions; unplug the unit before manually clearing any blockages.

Ensure the auger motor is functioning; you should hear it running during startup. A clogged burn pot can also restrict feed. Finally, confirm the pellet sensor isn’t blocked or malfunctioning. Regular cleaning and proper pellet storage are crucial preventative measures. If issues persist, consult the full manual or Pit Boss support.

Temperature Control Problems

Struggling to maintain a consistent temperature? Several factors can contribute. Verify proper airflow – obstructions in vents hinder regulation. Check ambient temperature and wind conditions; these significantly impact performance. Ensure the temperature probe is correctly positioned and clean for accurate readings. Calibrate the temperature sensor following the instructions in the full manual.

Pellet quality plays a role; inconsistent pellets yield fluctuating temperatures. Avoid overfilling the hopper, which can disrupt the feed system. Confirm the unit is level; an uneven surface affects airflow. If problems continue, reset the controller to factory settings. For persistent issues, contact Pit Boss customer support for assistance.

Ignition Failures

Experiencing difficulty getting your Pit Boss Pro Series 850 to ignite? First, verify the power supply is secure and functioning correctly. Check the auger for blockages – pellets must flow freely to the firepot. Ensure the igniter is clean and undamaged; a dirty or broken igniter won’t spark. Confirm sufficient pellets are in the hopper, as low levels can prevent ignition.

Inspect the firepot for ash buildup, which can smother the initial flame. Try a cold start by priming the auger with pellets before initiating the ignition sequence. If the issue persists, reset the controller. Consult the full manual for detailed troubleshooting steps. For continued failures, contact Pit Boss support for expert guidance and potential replacement parts.

Safety Precautions

Prioritize safety when operating your Pit Boss Pro Series 850! Always operate the smoker outdoors, away from flammable materials. Never leave a lit smoker unattended. Keep children and pets a safe distance away during operation and cool-down. Wear heat-resistant gloves when handling hot components.

Be mindful of hot surfaces – the exterior of the smoker gets extremely hot. Properly dispose of ashes in a metal container with a lid. Disconnect the power supply before cleaning or performing maintenance. Do not use flammable liquids to start or accelerate the fire. Regularly inspect the power cord for damage. Adhering to these precautions ensures a safe and enjoyable cooking experience.

Recipes to Get You Started

Embark on a culinary adventure with these beginner-friendly recipes! First, try Smoked Chicken: Rub a whole chicken with your favorite seasoning, smoke at 250°F (121°C) for 3-4 hours, or until internal temperature reaches 165°F (74°C). Next, Pulled Pork: Season a pork shoulder, smoke at 225°F (107°C) for 8-12 hours, then shred.

For a quick meal, enjoy Smoked Salmon: Brine salmon fillets, smoke at 175°F (79°C) for 2-3 hours. Don’t forget Beef Brisket – a classic! Season generously, smoke at 225°F (107°C) for 12-16 hours. These recipes showcase the versatility of your Pit Boss. Experiment with rubs, sauces, and wood pellet combinations to discover your signature flavors!

Warranty Information

Your Pit Boss Pro Series 850 is covered by a comprehensive warranty, protecting your investment. The grill features a 5-year warranty on the main body and lid, safeguarding against manufacturing defects. Additionally, there’s a 1-year warranty on components like the igniter, burners, and temperature sensors.

This warranty excludes normal wear and tear, accidental damage, misuse, or modifications. To make a claim, retain your original purchase receipt and contact Pit Boss Customer Support. Registration of your product online is highly recommended for streamlined service. Full warranty details, including exclusions and claim procedures, are available at pitboss-nation.com/warranty. Proper maintenance, as outlined in this manual, is crucial for warranty validity.

Accessories and Upgrades

Enhance your Pit Boss Pro Series 850 experience with a range of available accessories and upgrades! Consider a front shelf for convenient workspace, or a side shelf for prepping and serving. Protective grill covers are essential for safeguarding against the elements, extending your grill’s lifespan.

For serious cooks, a sear plate maximizes high-heat searing capabilities. Pit Boss also offers upgraded pellet views to easily monitor fuel levels. Explore options like digital meat thermometers for precise cooking and specialized grill brushes for efficient cleaning. Find these and more at pitboss-nation.com/collections/accessories. Regularly check the website for new releases and compatible upgrades to unlock the full potential of your Pro Series 850!